Showing posts with label 6 Sigma. Show all posts
Showing posts with label 6 Sigma. Show all posts

Wednesday, 26 April 2017

Case Study: Customer Service Centre

The Case Study

The director of the Customer Services Division of a bank asked for help. In the invoicing department of his middle office he is facing several problems which he would like to get solved. The invoicing manager of the area doesn’t see any fault in himself. Everything is always fine when asked about problems or how the area is performing; in fact, his standard message is: “We always manage our workload”. Upper Management heard that customer satisfaction went down quite a lot recently and would want to get a grip of it.

Invoices are produced monthly, always towards the end of the month. The manager says this is important so they can all focus, even though some invoices don’t need to be dealt with that way. Staff is highly specialised in their work streams of producing invoices. Their responsibilities reach from creating LANFs, printing and sending of invoices, customer services in regards to invoicing, dunning.

The team is scattered across various locations, which is the reason why the manager installed a monthly meeting. The meeting is scheduled for 2 hours and every participant reports what he or she did and what the issues were. The team consists of 15 people.
The director is only on site once a month for 2 or 3 days. He has heard that there seems to be a problem with invoices, but he can’t prove anything. The site director is there daily, but doesn’t have a lot of time for the invoicing manager. He thinks the latter is long enough in the company to be able to manage the workload without big interrogation.

When asking the employees, their main problem seems to be the impossibility to go on holidays as there is no one around to cover for them. Their sickness rate seems higher than usual, also staff turnover. Employees range across all ages and seniority. Their interfaces are usually customers, the operations team for whose services they produce the invoices, the sales department, IT, and other specialist areas.

When looking at their Explorer environment, it seems a total mess. Procedures are everywhere and nowhere, and various versions float around erratically, if there are procedures at all.  

The director wants you to make his life easier and come up with a Six Sigma project.


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The DMAIC Cycle


Six Sigma Projects follow this cycle. The letters mean and show phases of the project: Define, Measure, Analyse, Improve/Implement, Control/Follow-up. Personally, I don't like the terms Improve and Control, so I came up with my own. I have run a similar project and changed the case study to a degree to keep matters confidential.



Define


In the definition phase I'd look what the key themes are, the headlines of work streams that would go on a project plan. In that phase the project structure would also be decided upon - project manager, team members, steering committee, meetings, risk analysis, ...; a project charter would be written. 


The themes from this case study are pretty classical. The major one is Operations Excellence and particular work areas seem to be invoice cycles and planning, flexibility of staff, processes and interfaces, meeting structures, KPIs. Other themes are management coaching, the organisation (locations and team structures), and Customer Service Satisfaction. All in all, it is mainly an Operations Excellence project.  


Measure

2 things need to be measured - project success and operational performance. They don't necessarily mutually exclude one another, but in theory it can be said that the latter measurements are for and will continue after the project. 

What would be interesting to know and have measures about may be the following:
- Amount of invoices per invoice cycle
- How many kind of different invoice types there are (and whether they are comparable in terms of effort to produce)
- Customer service satisfaction data and how it is compiled
- Worked hours of the invoicing team, with over-time.
- Outstanding dunning items (receivables)
- Customer queries: the amount per day, worked hours, also query types
- Staff sickness rates
- Error rates of invoices (pre- and post-sending to customers)
- current KPIs to see what is already regularly measured
- etc.


Analyse

In the analysis phase it would be good to get some thorough data analysis from the measurement phase (above). It helps to understand the nature of the business and also hopefully shows patterns of seasonality, peaks and troughs, etc. 

Further or analysis would be:
- Processes. It would be good to understand the invoicing process(-es), how those LANFs are created, till they are sent to the customer. This includes interfaces to other departments. 
- Management training records. It is important to see what the managers and directors already know and whether they apply their knowledge. There might be a confidentiality problem with HR, but management can be asked directly what kind of training they have received.
- Staff training records. There seem to be flexibility problems with staff filling in for one another.
- Meetings. Joining operational meetings and see how they are conducted and whether they are any effective and efficient.
- Customer Satisfaction. Root cause analysis on customer queries. Maybe customer interviews.
- Organisational effectiveness. Analyse locations and communication between teams of the current organisation
- Work procedures. How are they written, if at all. 
- IT infrastructure. What IT systems and how well they are installed. 


Improve/Implement

It is difficult to predict what exactly will be implemented. But the following can be said:

- Balanced Scorecard to include measurements of customer service, staff flexibility and satisfaction, financials and processes. This is especially interesting because the department seems to have problems in the first 2 areas. The other 2 are pretty standard.
- Flexibility Matrix of staff. Cross-training of staff and making the more flexible to cover themselves. 
- Standardised and efficient invoicing processes, including all interfaces. Also dunning processes. This has the potential for big change requests in the IT infrastructure, which needs extra time to implement usually. 
- Writing procedures for those processes that can be used as training manuals for new or existing staff.
- Management coaching.
- Create smaller teams, maybe manage to move teams together into one location.
- Implement efficient and effective daily or weekly planning and review meetings with action plan and KPIs.


Control/Follow-up

The follow-up phase is very essential, as in this one all implemented improvements will be fine-tuned and more important, behaviours aligned. This phase is one of intensive coaching. It must be ensured that staff and management are not falling back into old behaviours. Audits will be undertaken, not only by consultants but also by staff and management; these are so-called compliance tours. 

Friday, 13 January 2012

Six Sigma - needed or not?

One of the questions when talking to my clients is: Would you recommend a Six Sigma Project for our company? Quite often, my clients don't really have an idea what Six Sigma actually is other than one of those management buzz words one gets to hear every now and then. 

A a Six Sigma Black Belt myself, who studied Pyzdek's Six Sigma Handbook, a book, it seems, bigger than the Bible, I developed a one-sentence summary of what Six Sigma actually is - a detailed project management approach using statistical management tools and analyses for the operation in order to attain a zero error process output. Or, in easier language and yet another buzz word - Total Quality Management!



So, back to the question of my clients whether they needed Six Sigma in their companies. I would normally ask 3 questions back:
- In case you produced non-100% quality and that product hit the market, would that mean a high risk for your company? (Imagine you are Rolls Royce and one of the flight engines broke down during a flight, or you are a pharmaceutical company and wrong ingredients ended up in pills, or any other high risk product really which would be life threatening to humans, hence bear a huge risk for the company)
- Are well working management systems in place? A management system contains, among others, KPIs, operations reports, regular effective and efficient communication on all levels with action plans (planning and review meetings), trained supervision and management, etc. 
- Is your management well trained when it comes to using Excel, reading and dealing with graphs and figures?


The more 'no answers' I get, the more I am inclined to say - "Well, let's sort the basics out first and deal with Six Sigma at a later stage. Your company is not yet ready for it." For me, and that's my personal point of view, Six Sigma only makes sense when a company has reached a certain level of "management maturity". If that's not the case implementing Six Sigma would be like killing a fly with a canon ball.


Wednesday, 8 April 2009

Otto Bock - OTP Installation


OTP is an interesting workstream as it comprises all other areas of the project, apart from R&D which we also looked at.
Viola's interfaces were mainly with the workstreams sales, order entry, production, logistics, payment control, whereas the latter 2 were her own areas.

OTP basically works like this: All major processes should be mapped and critiqued. Times of sub-proceses should be taken to understand how long "the average" process takes.

And then, after those critique sessions, improvement plans have to be developed and implemented. Best would be to do this with the 6 Sigma methodology, but in those days we decided not to.

After the improvements have been implemented, new standard times have to be taken and financial savings calculated.

On the pictures is Viola and her task force, who luckily was also responsible for ISO.